Page 49 - January_2023
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COVER STORY

           CA305   - Soil Compactor    - 7 nos.                Application Insights:
           CP275   -Pneumatic tire roller (PTR) - 2 nos.         Model       Application    Working Width  Thickness
           Application insights:                                                                                    CASE STUDY
                                                                         WMM (Wet Mix                  250 mm
              Model      Application  Working Width  Thickness           Macadam),          7m - 9.7m,
                                     7.5m - 9.7m, on                     DBM (Dense Bituminous   on Service
                       WMM (Wet Mix                130-         SD2530CS                               50-100 mm
            SD2530CS                 Service Road &                      Macadam),          Road & Main
                       Macadam)                    150mm
                                     Main carriage                       SMA (Stone Mastic   carriage   50-100 mm
                       DBM (Dense    7m- 9m, on                          Asphalt)
                       Bituminous    Service Road &   80-90mm            WMM (Wet Mix
            SD2530CS   Macadam)      Main carriage                       Macadam),          7m - 9.7m,   250 mm
                       BC (Bituminous   9m on Main   50-60mm             DBM (Dense Bituminous   on Service
                       Concrete)     carriage                   SD2530CS  Macadam),         Road & Main   50-100 mm
                       DBM (Dense    7m- 9m, on                          SMA (Stone Mastic   carriage
                       Bituminous    Service Road &   80-90mm            Asphalt)                      50-100 mm
            SD2530CS   Macadam)      Main carriage
                       BC (Bituminous   9m on Main   50-60mm   The application on working width for the pavers was WMM, DBM- 1st
                       Concrete)     carriage                  layer, 2nd Layer, SMA 9.7 m for the main carriage and 7 m for the
                                                               rest of the area. The layer thickness was between 50 to 100 mm in
           For smooth operations, Dynapac’s team also deployed two service   DBM/SMA. In WMM, the layer thickness was about 250 mm.
           engineers trained by the company, and GRIL provided semi-skilled   The team ensured technical guidance for periodic maintenance
           and unskilled manpower for maintenance. Dynapac also deployed   and scheduled breakdown services as per Dynapac’s procedures.
           one dedicated service vehicle.                      Dynapac’s team also assured that pavers would serve a minimum
           Dynapac has supervised and conducted technical guidance for   of 95% uptime at the site. Uptime is calculated minus the regular
           Preventive & Scheduled maintenance services as per our company   maintenance time and the idle time due to non-availability of
           procedure. Backed by our high-tech solutions, the company could   work or labour. The WMM, DBM, and SMA Paver, SD2530CS worked
           assure a minimum of 90% uptime at the site. Dynapac’s one Paver   for a total of 2540 hours with 98.14% availability. The material
           SD2530CSH, offered 90% availability with paving record of 5,08,809   paved includes 2,34,474 Metric ton-WMM and  76,170  Metric
           Metric Ton, Second DBM Paver ensured 88% availability with   ton-DBM/SMA. Similarly, another paver worked for 2880 hours with
           5,41,852 Metric-Ton and Third DBM Paver offered 92% availability   a 95% availability. The material paved included 2,16,073 Metric
           with paving of 4,10,680 Metric Ton.                 ton - WMM and 89,798 Metric ton-DBM/SMA. Dynapac’s expert
           Dynapac’s engineering  team  was  involved in checking  the   team recommended the correct operations, maintenance and
           conditions of various filtration systems and ensuring replacements   planning of scheduled services. As a result, the company could
           when necessary. The team also consistently checked the display   monitor the operator’s performance and offer training while the
           units for error codes and resolved the same without delays.   KCCBPL maintenance staff was responsible for implementing the
           Monthly review meetings between Dynapac Engineers and project   recommendations. Dynapac’s team also ensured ample stock of
           site manager ensured  great cooperation with the project teams   fast-moving parts for scheduled maintenance and planned repairs
           and continuous monitoring of performance.           at site.  The Dynapac team communicated highly efficiently about
           “Dynapac AMC program reduced the maintenance        the regular maintenance jobs in advance with the required tools
           cost by periodic monitoring and inspection of       and workforce. KCCBPL’s team helped complete the tasks in time.
           equipment which in turn reduced costly repairs. In   The pavers supported the road project and ensured optimum
           this project, we got full support from the service team”   performance and productivity for the job at hand.
           said Mahendra Agarwal, Director, GR Infra Projects Limited.  “Dynapac  Annual  Maintenance  program  is  very  helpful  for
                                                               preventive maintenance. This program reduced the breakdown
           KCC Buildcon Limited – Package No. 5 & 6, Mumbai – Delhi   time and increased the reliability of machine. Strong after sales
           greenfield project in state of Rajasthan            service support is provided by Dynapac in this project” said
           Dynapac provided technical guidance and supervision of   Shivraj Kundu, MD, KCC Buildcon. Dynapac has
           maintenance jobs for Dynapac equipment deployed at the   always been proud of executing AMCs with the best
           project site at Bandikui-Pinan in Rajasthan. The project involved a   of teams, equipment and technologies. These two
           new 8-lane road in the green field project, Expressway package 5   recently completed projects are a testimony of the
           and 6. During this project Dynapac paved over 0.6 million tons of   excellent efforts and Dynapac team’s dedication. Dynapac is
           asphalt and wet mix.                                already executing similar contracts and looking forward to take up
                                                               many more AMC projects in the future. Dynapac is committed to
           Dynapac Fleet:                                      its brand promise of “Your Partner On The Road Ahead”
           Dynapac had two pavers and 13 ton soil compactor deployed
           at the site.                                        For more details contact:
           SD2530CS Paver   - 2 nos.                           Email: Customercare@dynapac.com
           CA385D       - 4 nos.                               Website: www.dynapac.com


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