Monday, November 30, 2020

Industry Focus- Lubricants & Engine Oils

 

                                              Well Oiled!

 

Construction equipment has come a long way and so have the lubricants that keep it running smoothly. As technology for machinery has advanced, the industry has demanded that lubrication and other fluids keep up with changing transmissions and increased load requirements. Armed with technological innovations and companies’ never ending desire to bring the best in class products & services to its customers has made lubricants & oils segments one of the most significant parts of construction equipment to keep them well oiled throughout… writes Prerna Sharma.

 

 

The building & construction industry utilizes several equipment that require specialized lubrication to get rid of breakdowns and site stoppages. Continuous maintenance and lubrication of equipment in the construction sector is important to achieve long life-span of equipment, its correct operation and high efficiency, and fuel savings. Several types of construction lubricants are available in the market such as biodegradable oils; gear, gearbox and transmission oils; high-speed greases; and heavy load greases. The market for lubricants is expected to register a CAGR of around 2% in the future. The major factor driving the market, as per Mordor Intelligence Report, is the increasing demand for high-performance lubricants (owing to their better and improved properties, such as reduced flammability, reduced gear wear, and increased service life). However, increasing drain intervals in the automotive and industrial sectors are expected to hinder the growth of the market studied.

 

Fast Facts
  • The market for lubricants is expected to register a CAGR of around 2% in the future.
  • Engine oil will dominate the market and is expected to grow during the forecast period, as it is widely used to lubricate internal combustion engines.
  • Growing prominence for bio-lubricants is likely to act as an opportunity in the future.
  • Asia-Pacific dominated the market across the world, with the largest consumption coming from the countries, such as China and India.

 

 

 

Growing demand

 

Engine oils are widely used to lubricate internal combustion engines and are generally composed of 75-90% base oils and 10-25% additives. They are typically used for applications, such as wear reduction, corrosion protection, and smooth operation of engine internals. They function by creating a thin film between the moving parts for enhancing the transfer of heat and reducing tension during the contact of parts. High-mileage engine oils are in demand lately, owing to the properties that help in the prevention of oil leaks and reduction of oil consumption.

 

Most of the light and heavy vehicle diesel and gasoline engines use 10W40 and 15W40 viscosity-grade oils, whereas, multi-grade oils, like 15W50 and 20W50, are used for aircraft engines. The light motor vehicle segment records the highest consumption rate of engine oils among all the segments. Owing to the technological improvements and government-mandated requirements for fuel economy, the automakers have been manufacturing lighter vehicles with tighter tolerances (which make the vehicles more durable). Owing to the increased engine oil change intervals, technological advancements are imposing a threat to the growth of the engine oil segment, in terms of volume consumption. However, with the growing automotive fleet on road, the consumption of engine oil is projected to increase, but at a slower pace, in the near future.

 

 

An innovative mix

 

Research & Development have been one of the most important focus areas for lubes companies including GS Caltex. It has recently launched premium performance, multigrade, heavy-duty diesel engine oil specifically designed for new low emission engines with ULSD (Ultra Low Sulfur Diesel). It is formulated using the most advanced additive technology available to provide outstanding engine protection for 2007 EPA exhaust particulate emissions standards for highway diesel trucks. Today, GS Caltex Kixx HDX Euro 15W-40 meets the latest stringent EGR soot control and particulate requirements. This product is recommended for use in today’s most modern off-highway engines including those adapted for current emissions standards in construction, agriculture, mining, and marine applications.

 

Mobil Delvac Super 15W-40 is high performance, heavy duty engine oils that provide complete protection to diesel engines operating in severe on and off-highway service applications. Mobil Delvac Super 15W-40 is recommended for use in a wide range of heavy duty applications and operating environments found in the trucking, construction and agricultural industries. It offers thermal and oxidation stability; excellent detergency/dispersancy and stay-in-grade shear stability.

 

HP MILCY TURBO GEN6 grades are super premium quality diesel engine oil made from the finest paraffinic base stocks and state of art additive technology, specifically for the modern low emission diesel engines, employing After Treatment Devices like DPF (Diesel Particulate Filter), Exhaust Gas Recirculation (EGR), Cooled EGR and Selective Catalytic Reduction (SCR). HP MILCY TURBO GEN6 grades are designed on a low SAPS platform to enhance protection against oil oxidation, viscosity loss due to shear and oil aeration, as well as catalyst poisoning, particulate filter blocking, engine wear, piston deposits, degradation of low- and high-temperature properties and soot-related viscosity increase. The high temperature oxidation stability will help in extending drain interval of the oil. While its exceptional soot dispersancy provides optimum control on oil thickening & filter clogging; the advanced detergency in the product exhibits exemplary control on piston deposit. HP MILCY TURBO GEN6 grades are recommended for new generation BS VI diesel engines of heavy commercial, multi utility as well as small cars employing DPF, Exhaust Gas Recirculation (EGR)/ Cooled EGR/SCR type After Treatment Devices.

 

Being a category leader, SERVO keeps a keen eye on the ever-changing dynamics of the market. Rising oil prices and the ever-growing clamor for environment protection has resulted in the industry seeking energy-efficient and less polluting engines. In turn, this has pressurized oil manufacturers into delivering cutting-edge products. The recent emission regulation mandate of the Indian Government to leapfrog from BS IV to BS VI has encouraged SERVO to develop the low SAPS oil that meets latest API CK4 performance levels. SERVO Pride Next meets the requirement and is compatible with all after treatment devises. SERVO has developed a Low Viscosity-FE Combo Pack comprising fuel efficient lubricants for engine transmissions and axle applications that complement the implementation of CAFE (Corporate Average Fuel Economy). These have undergone rigorous testing and field trials and have received positive responses from OEMs. SERVO has also started collaborative work with a major OEM in the EV (electric vehicles) segment to develop specialized transmission oils, coolants and greases. SERVO is also actively collaborating with OEMs to develop High Performance Engine Coolants for enhancing heat transfer using unique technological interventions.

 

SERVO is not just technology. On the packaging front, SERVO has introduced new designs for all its small packs that are completely leak-proof and offer enhanced security features such as a QR code based tracking to prevent adulteration. Two unique innovations introduced in SERVO packaging are rectangular buckets in place of conipails and bi-injection mould caps. These, while improving pack aesthetics also help arrest adulteration and spurious supplies. Engineered with ingredients of highest quality standards by deploying state of the art manufacturing processes and augmented with cutting edge innovations from its indigenous R&D, Elofic lubricants and grease comply with every parameter benchmarked for base oils. Complying with OEM recommendations, Elofic lubricants and grease undergo a multitude of quality tests deploying high precision manufacturing and testing equipment as part of a rigorous quality control process.

 

Gulf Superfleet Synth ELD 10W-40 is synthetic ultra high performance diesel engine oil developed to provide outstanding protection to modern high performance diesel engines used in severe applications meeting Euro V emission standards. It offers superior protection against wear of engine parts ensures longer engine life. It has exceptional deposit control leading to cleaner engine and thereby reduced maintenance costs. Extended TBN reserve enables prolonged drain interval capability. High viscosity index facilitates smooth operation over a wide temperature range. Excellent low temperature fluidity enables easy starting at cold ambient temperatures and offers wear protection at start-up. High shear stability ensures viscosity control, wear protection and lower oil consumption. Outstanding detergency provides protection against high temperature deposits. Recommended for use in heavy duty commercial trucks & buses meeting BS IV emission norms to provide extended drain intervals and for off road applications such as mining, construction, agriculture equipment where such type of lubricant is recommended.

 

TOTAL RUBIA FLEET HD 700 SAE 15W-40 is a super premium multi grade diesel engine oil formulated with XTRA BOOSTER FORMULA and containing BOOSTER MOLECULES, specially designed for Euro IV and Euro III vehicles. Improved oxidation resistance helps fight oil thickening, sludge formation, and corrosion attack. It enables continuous protection to the engine at the higher operating temperature for a longer time period. It is recommended for use in all new-generation trucks.

 

MAK Compressor Oils are high quality, high performance mineral oils developed for reciprocating air compressors. They are formulated from highly refined, high viscosity index base stocks and high performance additives with ashless chemistry. Reciprocating compressors operate at high temperatures and pressures. The lubricant creates a strong film in order to avoid surface wear. These oils have exceptional resistance to oxidation and thermal degradation. The thermal stability and oxidation resistance of these fluids can help maintain cleaner compressors, thereby enabling longer running periods between scheduled maintenance and oil changes. The outstanding anti-wear and corrosion protection are designed to enhance equipment life, while reducing maintenance requirements. They are designed to provide outstanding protection and lubrication to crankcase, cylinder and piston rings of reciprocating compressors. They exhibit reduced carbon forming tendency, anti-foam characteristics and excellent rust corrosion protection.

 

No matter how hot, cold, steep, dusty, muddy or extended your operations, you need to know that your oil will protect your engine under all conditions. The Energized Protection of Shell Rimula heavy-duty diesel engine oils works relentlessly in three critical areas:

 

Acid control – well-proven performance additives help to protect against corrosion from acids formed as fuel burns.

Deposit control – helps to keep the engine clean for consistent performance and long life.

Wear control – keeps moving metal engine surfaces apart for long engine life.

 

 

Shell Rimula R4 technology is designed to protect modern engines with turbochargers, intercooling and exhaust gas recirculation. From the high-pressure contacts in the valve train to the extreme temperatures of the pistons and rings, Shell Rimula R4 adapts to all the conditions within the engine, and helps in minimizing maintenance and operating costs by providing a versatile one-oil solution for modern fleets.

 

 

 

 

Future is well oiled

 

 

 

According to Rajesh Nagar, MD & CEO, GS Caltex India, “The future looks very promising. India is a growing economy and with impetus given by the Government to Infrastructure and Construction segments, we believe there will be good demand for quality products. We see considerable growth in consumption of lubricants, especially in construction and mining industry.”
 

 

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Echoing these sentiments, Sreejit Banerjee, Chief Operating Officer, Balmer & Lawrie Co. Ltd. (SBU-Greases & Lubricants), says, “Overall lubricant consumption in India is projected to grow at an annual rate of 3% over the next five years. Automotive, transport and increase in construction & infrastructure development will continue to drive the growth. PCMO & MCO segment will register higher growth percentage in next few years with lower viscosity grades & synthetic blends gaining more share of volume. The consumer segment to grow the fastest, followed by the commercial and industrial lubricant segments. Increasing drain intervals in the automotive and industrial sectors and the modest impact of electric vehicles in the future are likely to hinder the market growth in next 5-10 years horizon. ”

 

 

 

 

 

 

According to Shankar Karnik, General Manager, Industrial Lubricants, Exxonmobil India “The lubricants market in India is robust and expected to grow consistently at a CAGR of 4. 64% over the next five years. The construction and mining equipment sectors are the areas where we expect strong demand in the coming years. This growth can be attributed to green field projects, capacity expansions and embracing of new technology in key sectors like construction and mining”.

 

 




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